Pottery: Kiln Firing Time From A Ramp Schedule

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A kiln controller runs a program of segments — climb at so many degrees an hour to a temperature, then climb at a different rate to the target, then hold. Every segment is a division: degrees to cover over degrees per hour. Add the segments and the hold, and you know whether the glaze load finishes at 9 p.m. or 2 a.m., which decides whether anyone is around to unload it.


Quick formula: Each ramp is degrees divided by rate; add them and the hold:
=(C2-B2)/D2+(E2-C2)/F2+G2/60

A cone 06 bisque from 70°F: 150°/hr to 250°F, then 250°/hr to 1,945°F, with a 10-minute hold, is 8.15 hours.

Functions used (tap for the full reference guide):

The example

Three common studio programs. The slow first ramp is the candling stage that drives water out before it turns to steam inside the clay.

ABCDEFGH
1ProgramStartSeg 1 toRate 1TargetRate 2Hold (min)Hours
2Cone 06 bisque702501501945250108.15
3Cone 6 glaze7025015022322001511.36
4Cone 04 fast70180100182830006.59

The formula

Each segment is its own division, added together with the hold converted to hours:

=ROUND((C2-B2)/D2+(E2-C2)/F2+G2/60,2) // segment 1 + segment 2 + hold

How it works

Break the firing into the pieces the controller sees:

  1. (C2-B2)/D2 is segment 1: the degrees from start to the first setpoint, divided by the rate in degrees per hour. From 70 to 250 at 150°/hr is 1.2 hours.
  2. (E2-C2)/F2 is segment 2: from the first setpoint to the target at the second rate. 250 to 1,945 at 250°/hr is 6.78 hours.
  3. G2/60 converts a hold in minutes to hours so the units match. A 10-minute soak is 0.17 hours.
  4. Add a third segment the same way for a three-step program, and wrap the whole thing in ROUND(...,2) so the schedule column does not show eleven decimals.

Add the result to the load time with =LoadTime+Hours/24 to get a finish time you can put on the studio calendar — and remember the kiln needs 12 or more hours to cool before anyone opens it.

Try it: interactive demo

Interactive

Enter the start and setpoint temperatures, the two ramp rates, and the hold.

Variations

Finish time on the calendar

Excel stores a day as 1, so divide hours by 24 and add to the load date-time. Format the cell as a date and time.

=LoadTime+ROUND((C2-B2)/D2+(E2-C2)/F2+G2/60,2)/24

Three-segment program

Just keep adding segments. A slow final approach to the cone is common on glaze firings.

=(C2-B2)/D2+(E2-C2)/F2+(H2-E2)/I2+G2/60

Pitfalls & errors

Controllers cannot always hit the programmed rate near the top. An old element set may climb at 100°/hr when the program says 200, so a mature kiln finishes later than this formula predicts. Log actual finish times and adjust the rates you enter.

Use the same units throughout. A program written in °C with rates in °F/hr gives a very confident, very wrong answer — the formula cannot tell the difference.

Do not put the hold in hours in one row and minutes in another. Pick minutes, label the column, and convert inside the formula every time.

Practice workbook

📊
Download the free Pottery: Kiln Firing Time From A Ramp Schedule practice workbook
Edit the yellow temperature, rate and hold cells; the firing time recalculates.

Frequently asked questions

Why is the first ramp so slow?
Below about 250°F the kiln is driving physical water out of the clay. Go too fast and the water flashes to steam inside the wall of the pot, which is how you get a kiln full of shards. The slow segment costs an hour and saves the load.
Can I use this for cooling time too?
Only roughly. Cooling is not a controlled ramp; it depends on the kiln mass, the load and the room. Most studios use a rule of thumb of at least as long as the firing before cracking the lid, and the formula gives you that firing number.

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Related formulas: Pottery: Kiln Firing Cost Per Piece · Bakery: Proof Finish Time · Time Difference

Function references: SUMROUND