Dry Cleaner: Machine Loads And Hours From Pounds In

Excel Formulas › Dry Cleaner

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A dry-cleaning machine is rated in pounds per load and a cycle takes a fixed number of minutes. Pounds that came over the counter, divided by capacity and rounded up, is loads; loads times cycle length is the hours the machine is tied up. Compare that against the hours the plant is open and you know whether tomorrow's promised-ready pile is a promise you can keep.


Quick formula: Loads first, rounded up, then hours:
=ROUNDUP(B2/C2,0)*D2/60

320 pounds on a 50-lb machine is 6.4 loads, so 7; at 45 minutes a cycle that is 5.25 machine hours.

Functions used (tap for the full reference guide):

The example

Three days at a plant with one 50-lb and one 35-lb machine. Cycle time depends on the solvent and the drying program, so it stays a column.

ABCDEF
1Day / machineLbs inCapacityCycle (min)LoadsHours
2Monday, 50-lb320504575.25
3Monday, 35-lb180355065.00
4Saturday, 50-lb75504521.50

The formula

Loads are a number the operator counts; hours are a number the manager schedules:

=ROUNDUP(B2/C2,0) then =E2*D2/60 // whole loads, then machine hours

How it works

Divide, round up, multiply, convert:

  1. B2/C2 is pounds over rated capacity. 320 over 50 is 6.4 loads.
  2. ROUNDUP(...,0) makes it 7. The last 20 pounds still need a full cycle; you cannot run four-tenths of one.
  3. *D2 multiplies by cycle minutes. Seven 45-minute cycles is 315 minutes.
  4. /60 converts to hours: 5.25. Add loading and unloading time per cycle if your machine does not have a lot of slack between runs.

If the hours exceed the shift, the pounds have to wait, and the ready-by promise on the tickets is wrong. Run this at noon, not at closing.

Try it: interactive demo

Interactive

Enter the pounds received, the machine capacity, and the cycle length.

Variations

Loads that fit in the shift

Flip it around: shift hours times 60 over the cycle, rounded down, is the loads you can run — and times capacity is the pounds you can promise.

=ROUNDDOWN(ShiftHours*60/D2,0)*C2

Underloading waste

The gap between rated capacity times loads and actual pounds is solvent and energy spent on air. Track it as a percentage.

=1-B2/(ROUNDUP(B2/C2,0)*C2)

Pitfalls & errors

Rated capacity assumes a normal mix. A load of heavy coats or comforters should be loaded lighter, so give bulky work its own row with a smaller capacity number.

Sorting by cycle type matters more than the arithmetic. Darks and lights, delicates and standards each want their own program — keep one row per program so the round-up happens per program, not on the mixed total.

Do not average pounds across the week and divide once. Rounding up happens every day; five days of 6.4 loads is 35 loads, not 32.

Practice workbook

📊
Download the free Dry Cleaner: Machine Loads And Hours From Pounds In practice workbook
Edit the yellow pounds, capacity and cycle cells; loads and hours recalculate.

Frequently asked questions

Where do I get the pounds?
Weigh the sorted piles before they go in, or estimate from piece counts using an average weight per garment type. A suit is about 3 pounds, a dress 1.5, a comforter 8. Weighing is better; the estimate is fine for planning.
What about the pressing side?
Different bottleneck. Pressing is pieces per operator hour, not pounds per machine cycle. Build a second sheet for it and take the larger of the two hour figures as the day's real capacity.

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Related formulas: Laundromat: Turns Per Day · Laundromat: Dryers Needed · Throughput Per Hour

Function references: ROUNDUPPRODUCT